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What is Polyimide(PI) Film?——Electromagnetic Heating Roller
作者:管理员   时间:2020-06-04 09:11  来源:未知   浏览:
铜塑复合电磁加热辊 电磁感应加热辊 PI膜柔性电路板电磁加热辊



       PI film is a kind of high performance polymer film material developed in recent 10 years.

1. What is PI membrane

       Polyimide film is formed by polycondensation cocurrent ducking of phthalic anhydride (PMDA) and diaminyl diphenyl ether (DDE) in strong polar solvent and then imide. It is yellow and transparent, with a relative density of 1.39 ~ 1.45.



电磁加热辊 电磁感应加热辊 PI膜柔性电路板电磁加热辊 


2. Classification of PI membrane

There are two general categories:

       Thermoplastic polyimides, such as imide films, coatings, fibers, and polyimides for modern microelectronics.

       Thermosetting polyimides, mainly including bismaleimide (BMI) type and monomer reactant polymerization (PMR) type polyimides and their respective modification products. BMI is easy to process but brittle.


电磁加热辊 电磁感应加热辊 PI膜柔性电路板电磁加热辊 



3. Characteristics of PI membrane

(1) excellent heat resistance

       Polyimides are generally decomposed at temperatures in excess of 500 ° c and sometimes even higher, making them one of the most thermally stable organic polymers known, mainly because of the large number of aromatic rings in the molecular chains.

(2) excellent mechanical performance

       The tensile strength of unreinforced matrix materials is above 100MPa. The tensile strength of Kapton films prepared with homogeneous anhydride was 170MPa, while that of biphenyl polyimide (Upilex S) was 400MPa. Polyimide fibers have an elastic modulus of 500MPa, second only to carbon fiber.

(3) good chemical stability and heat and humidity resistance

       Polyimide materials are generally insoluble in organic solvents, resistant to corrosion and hydrolysis. Changing the molecular design can yield varieties with different structures. Some varieties withstand 2 atmospheric pressure, 120℃, 500h of water.

(4) good radiation resistance

       The intensity of polyimide film remains 86% after 5×109rad dose radiation, and the intensity of some polyimide fibers after 1×1010rad fast electron radiation remains 90%.

(5) good dielectric properties

       Dielectric constant is less than 3.5, if the introduction of fluorine atoms on the molecular chain, dielectric constant can be to around 2.5, the dielectric loss of 10, dielectric strength between 100 and 300 kv/mm, volume resistance is 1015-17 Ω · cm. Therefore, the synthesis of fluorinated polyimide materials is a hot research field.

 

 电磁加热辊 电磁感应加热辊 PI膜柔性电路板电磁加热辊



4. Application industry
      Referred to as the "gold" of the polyimide film with excellent performance, it is widely used in space technology, F, H motor, electrical insulation, FPC (flexible printed circuit board), PTC electrothermal film, TAB (pressure sensitive adhesive tape base material), aerospace, aviation, computer, electromagnetic wire, transformer, audio, mobile phone, computer, metallurgical, mining the electronic components industry, automobile, transportation, atomic energy industry and electronic industry, etc.

5. Application field
      (1) film: one of the earliest products of polyimide, used for groove insulation and cable wrapping material of motor. The main products include Kapton by dupont, Upilex series by ube and Apical by zhong yuan. Transparent polyimide film can be used as soft solar cell bottom plate;

      (2) paint: used as insulating paint for electromagnetic wires, or as high temperature resistant paint;

      (3) matrix resin of advanced composite materials: it is one of the most heat-resistant structural materials used in the structure or functional parts of aerospace and aerospace aircraft, as well as the parts and components of rockets and missiles;

      (4) fiber: polyimide fiber, whose elastic modulus is second only to carbon fiber, can be used as high-temperature media and filtration material of radioactive materials and bulletproof and fireproof fabric;

      (5) foam: can be used as heat insulation material;

      (6) engineering plastics: both thermosetting and thermoplastic, which can be molded by molding, injection molding or transfer molding (RTM), mainly used for self-lubrication, sealing, insulation and structural materials. In addition, polyimide can also be used as adhesive, separation film, photoresist, dielectric buffer, liquid crystal orientation agent, electro-optical material and so on.


       Hunan JiJieXin electronic technology co., LTD. (www.zgqjkj.com/www.qjxdz.com) -- electromagnetic heating roller production base, specialized in manufacturing of electromagnetic heating heat roll, our mature products now electromagnetic heating roller roller surface temperature of 500 degrees high temperatures, can replace the old heat conduction oil heating roller and the resistance wire heating roller, the saving electricity was above 60%, and roll surface temperature uniformity + / - 1 ℃, the temperature control precision of plus or minus 0.1 ℃. No oil tank, no grease in workshop. Energy conservation and environmental protection, intelligent operation, safe and reliable, improve output, improve product quality, low maintenance cost, fewer faults, long service life.

       Is widely used in electromagnetic heating roller coated iron, carbon fiber, lu: su composite, copper plastic composite circuit board (plastic), calendering, plastics, printing, paper making, baking, non-woven fabrics and other new materials research and development production, particularly in electromagnetic heating roller coated iron preheating unit, aramid fiber, carbon fiber, pbo and other special fiber electromagnetic heating roller drying unit, copper plastic and aluminum-plastic composite electromagnetic heating roller unit to solve temperature process problems. Our company is one of the most experienced companies with the most cases of domestic professional manufacturers, and makes outstanding technical contributions to replace the imported electromagnetic heating rollers for domestic brands.


      

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